Honed Software

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Sphere Turning Calculator

Every mark for turning a ball on the lathe by the octagon method. Enter the diameter of the ball you want.

Sphere Diameter

in

Turning Guide

Stock SizeSquare stock to start from
4 1/8 in
Octagon LinePencil line in from each end
1 3/16 in (1.172)
Groove DiameterGroove down to this at each end
1 21/32 in
Corner DepthHow much each 45° cut removes at the corner
27/32 in (0.828)

Steps

  1. Turn a cylinder exactly 4 in across. Pencil off a section 4 in long in the middle; that’s your ball. Leave extra wood at both ends so it stays held between centers.
  2. Draw three pencil lines around the cylinder. Measure 1 3/16 in (1.172) from each end of the section, toward the middle, and mark it. Then mark the middle. The middle line is the widest part of the ball, so never cut it away.
  3. At each end of the section, cut a straight groove in with a parting tool until the wood left there is 1 21/32 in across. Check with calipers.
  4. Cut away each corner at 45°, from a pencil line down to the bottom of the groove next to it, all the way around. Do both ends. From the side, the wood now looks like an octagon.
  5. Take off the octagon’s edges, then keep rounding until it’s a ball, checking with a template. Cut the ball free and clean up the two small nubs where it was held.

How the octagon method works

Seen from the side, a cylinder as long as it is wide is a square. Cut its four corners off at 45° and you have an octagon whose flats just touch the ball inside it. Take off the octagon's eight edges and you're most of the way to a sphere, with only a little left to round by eye.

Two ratios set the octagon: the octagon line is 0.293 × the diameter in from each end of the ball's section, and the groove at each end goes down to 0.414 × the diameter. That neck is the tenon that holds the ball between centers until you cut it free. With these numbers, all eight sides of the octagon come out equal.

Stock size is the square to start from: the ball plus 1/8", so there's wood to turn round. Corner depth is how much each 45° cut takes off, measured at the corner.

A worked example

For a 4" ball, start with 4 1/8" square stock and turn a cylinder exactly 4" across. Mark a 4" section, then pencil lines 1 3/16" (1.172") in from each end and one in the middle. Groove each end down to 1 21/32" (1.656"), cut the corners from the lines to the grooves at 45°, then round it off.

Check your progress with a template cut to the ball's radius from card or plywood, held against the spinning wood to find the high spots. A 4" ball roughs at about 1,500 RPM; the Lathe Speed Calculator works out any size.